Pallet Freezer Spacers – What Are Pallet Freezer Spacers Used For?

Pallet freezer spacers reduce blast freezing times for carton meat by ensuring more cold air circulates efficiently between the layers. They are also made from food-safe HDPE and can be power-washed or steamed for easy cleaning.

They are also nestable to save space and are 100% recyclable at the end of their life – helping to reduce energy costs and boost your bottom line.

Free Air Circulation

The open profile design of the freezer spacer allows cold air to circulate freely, resulting in better cooling and freezing results. It is particularly important for higher-density cargo such as carton meat products, where the temperature and humidity in your blast freezer must be controlled to prevent product spoilage and freezer burn.

Premier Pallet Systems produces a range of American-made plastic freezer spacers that are specifically designed to reduce blast freezing times for cartooned meat in slaughterhouses and cold stores. Freezer spacers help to cut blast freezer cycle times by ensuring that cold air is able to circulate quickly and efficiently between each layer of stacked cartons. They also reduce energy costs and the carbon footprint by enabling refrigeration cycles to be completed in a much shorter time frame, which is good for both your energy bill and the environment.

Our freezer spacers are non-toxic, food-safe and manufactured from tough materials that can be sanitised with water or steam. They are lightweight, which helps to improve airflow in blast freezers and can be stacked together easily when not in use, helping to save storage space. They are also 100% reusable, recyclable and can be power-washed or steamed for cleaning. They are also suitable for food contact, so they can be used safely for storing fresh and processed foods, including meats and vegetables.

Reduced Chill Down & Freeze Down Times

If you’re running a warehouse that requires freezing during material handling, then pallet freezer spacers are one of the most important tools to have on hand. These simple wristband-like pieces keep the stacks of pallets from collapsing while they’re being thawed and allow the cold air to circulate properly.

They’re easy to use, easy to clean, and help prevent food contamination between different layers of the stacks. It makes them especially helpful in dairy production facilities, where the USDA has strict standards for transferring foods. A violation could be costly, so it’s important to ensure that your warehouse is following all of the rules when it comes to storing products like milk and other dairy-based beverages.

And, of course, they’re 100% reusable and can be cleaned and sanitised with the same equipment you use to wash your pallets. Check out our video series on running a safer, more efficient warehouse, and stay tuned for future videos from Premier Handling Solutions on the importance of freezer spacers. And if you have any questions about our material handling products, don’t hesitate to contact us!

Improved Refrigeration Efficiency

Pallet freezer spacers provide improved refrigeration efficiency by allowing for free airflow through the entire pallet load. They also reduce cold air loss in the stacks, resulting in a more uniform freezing and chilling process. It saves your facility money on energy costs while reducing the potential for foodborne illnesses among your employees and customers.

In addition, a well-placed plastic freezer spacer can help you maintain temperature uniformity, which is essential for preventing cross-contamination in the dairy industry and other facilities with multiple product lines. It is especially important in light of the USDA’s strict guidelines on food safety, which can lead to expensive fines if you do not follow their requirements.

The open profile of the plastic freezer spacer allows for maximum contact between the cold air stream and the stacked layers of food. It allows temperate air to penetrate the cartons quickly and improves refrigeration efficiencies dramatically so that the cartons can be loaded out promptly at the required temperature.

The lightweight design of the freezer spacer makes it easy to handle, and the nestable feature saves storage space when not in use. They are made from FDA-approved HDPE material, which is suitable for use with food and can withstand high-temperature variances. They are 100% reusable and recyclable, which helps reduce the amount of waste your facility generates.